Fujian Shishi Scientific And Technological Efficiency "Intelligent Production" To Increase Efficiency And Reduce Costs

Marching Textile and clothing The manufacturing industry is quietly transforming, and the traditional production mode relying on labor intensity and proficiency is difficult to break through. In recent years, more and more textile and garment manufacturers pay more and more attention to the input of intelligent equipment, and seek a new way of intelligent production, laying the groundwork for enterprises to achieve breakthroughs.

　　 Intelligent manufacturing technology

In a production workshop of XTEP group, the reporter saw that the workers on the assembly line were mechanically putting the shoe material into the template, pushed it under the needle cart, and stampede the switch of the computer pattern machine. The needle car was operated in accordance with the pre established track, and the operation was very simple. The director of the workshop, Mr. Dai said, "as long as the program template is embedded in the computer pattern machine, the whole process of automatic sewing of the vamp can be realized."

Mr. Dai admitted that the whole shoe stitch was divided into several modules, and after each worker completed a process, he had to transfer to another employee to carry out the next process. The operation of multi-party and multi-channel operation resulted in the lack of "consistency" in the sewing of vamp and the waste of labor resources in the process of transfer. At the same time, he pointed out that the intensification of operation under the centralized operation of multiple processes brought about the improvement of technology.

In addition, under the operation of intelligent equipment, there are many characteristics such as the smooth sewing of the vamp, the smooth transition between corners, the smooth and firm sewing, and so on. It has already become the consensus of the industry.

　　 Wisdom creates synergies and reduces costs

　　 Seven wolves When Mr. Xu, director of the workshop, interviewed reporters, he calculated such an account. In the past few years, the production efficiency of the workshop has increased by nearly 30% after the introduction of intelligent automatic template machine. It is worth mentioning that automatic template machines require a sharp reduction in the skills of employees. The direct benefit is that employees do not have to accept long time skills training, so they can directly take up posts, save the previous training time for new employees, and 30% of the production efficiency has not been included in the statistics.

In terms of reducing production costs, Mr. Xu made an example of "filling machine". In the past, the cost of each piece of filling process was about 1 cents, and the cost of each piece of machine after the filling machine was reduced to 5 cents, and the cost was reduced to half of the original cost. In addition, artificial filling can only be "qualitative" accurate, and automatic filling machine is "quantitative" accuracy, compared with the latter, the latter filling is more uniform and beautiful.

　　 Intelligent manufacturing optimization process

Before the automatic suspension system in the production workshop of Zhongcheng (Fujian) Limited, it is covered with all kinds of tracks, which is as complex and orderly as the urban light rail transit system. The workers will The whole dress The cutting piece is hung on the clothes rack. According to the procedure that is input in the computer system before, after the process is completed, the finger is pressed lightly on the control knob, and the suspension system automatically transmits the coat rack to the next process station.

According to the introduction, in the past, most production lines were bundled up to the next working procedure by the products laid down in the previous process, and the hanging system was designed in the "single flow" mode of production. The workers in the last working procedure finished their work, and the products were immediately delivered to the next process.

Cai Shixiong, general manager of Zhongcheng (Fujian) Limited, said that from a macro perspective, the hanging system supports multi orders and multi style production, which can effectively improve the utilization rate of sewing machines and increase the needle movement time. From the microscopic perspective, the hanging system can automatically balance the supply of workpieces in different workstations of the same process according to the staff's ability, flexibly increase or mobilize the staff, and change the production process.